I can assist you in the flag making department. I have a 35 star 62"X64" U.S. Regimental ready to go. I prefer to only use cotton as it holds up very well over time. My flags are sewn at 10 stitches per inch and the stars are put on at 15 stitches per inch. Here is a link to a video I have of the Regimental.
http://www.youtube.com/watch?v=qy4bmm1A-2s
If you interested in either the regimental or any other flag let me know on here or check out my website from the link below.
Thank You
Todd Burnett